Not a department. A culture. Every station, every operator, every unit — built to IPC-A-610 Class 3 and ISO 9001 standards.
Our quality system is built on internationally recognized standards — audited and certified. Not just a certificate on the wall.
Acceptability of Electronic Assemblies. Class 2 (dedicated service) and Class 3 (high performance/harsh environment). All operators trained and certified.
Class 2 & 3Requirements for Soldered Electrical and Electronic Assemblies. Process control for soldering materials, methods, and verification.
Soldering StandardQuality management systems. Third-party audited annually. Documented processes, corrective action, continuous improvement.
QMS CertifiedEnvironmental management. RoHS, REACH, WEEE compliance. Hazardous substance control. Green supply chain.
EMS CertifiedThree inspection gates — incoming, in-process, and final — with real-time data fed into our MES for trending and SPC analysis.
Every component batch is sampled per AQL, inspected for counterfeits per IDEA-STD-1010, and verified against the approved vendor list. PCBs checked for plating, solder mask registration, and dimensional accuracy. Enclosures inspected for cosmetic defects, fit, and thread quality. Rejected lots trigger SCAR to supplier within 24 hours.
AQL SamplingSPI after paste printing. First-article inspection (FAI) at the start of every production run — full dimensional, solder joint, and component placement verification. AOI after reflow with AI-based defect classification. X-ray sampling for BGA/QFN. Torque verification on mechanical assembly stations. Crimp height monitoring on wire harness stations. Firmware checksum verification at programming.
FAI + SPC100% functional test (FCT) on custom test rigs. AQL-based visual/cosmetic inspection. Fit and finish check. Accessories and manual completeness audit. Packaging integrity and labeling accuracy verification. Final QA sign-off gate — no unit ships without passing every station.
100% FCTRandom sampling of finished, packaged units — opened and inspected as your customer would receive them. Simulates the end-user unboxing experience. Verifies all accessories, manuals, and packaging quality. Results fed back to production for corrective action.
Customer PerspectiveAcceptable Quality Level (AQL) per ANSI/ASQ Z1.4. We default to AQL 0.65 for critical defects, 1.0 for major, 2.5 for minor — tighter than industry standard.
| Defect Class | AQL Level | Definition | Example | Action on Fail |
|---|---|---|---|---|
| Critical | 0.65 | Safety hazard, regulatory non-compliance, or renders product non-functional | HiPot failure, missing ground connection, exposed live conductor | 100% re-inspection of entire lot. Root cause analysis within 24h. |
| Major | 1.0 | Reduces product usability, cosmetic defect visible to customer, or out-of-spec performance | Scratched enclosure, intermittent connector, dim LED | Sort and rework affected units. Corrective action report. |
| Minor | 2.5 | Does not affect function or significantly impact appearance. Unlikely to be noticed by customer. | Slight label misalignment, minor burr on internal bracket | Rework affected units. Trend monitoring. |
Every component, every process, every test result — tracked from supplier to shipment. When your customer asks "what's in this unit?" we have the answer.
Unique serial assigned at first station. Tracks every component lot, operator, test result, and rework event through the entire assembly line. Full forward and backward trace.
Every component reel, tray, or tube is scanned into MES with date code and lot number. If a supplier issues a PCN or recall, we identify affected units in minutes — not days.
Production Part Approval Process documentation available for automotive and industrial customers. Includes process flow, PFMEA, control plan, MSA, and dimensional results.
Request our quality manual, audit schedule, or schedule your own on-site audit. Transparency is our policy.
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