Eight stations. One assembly line. Zero compromises. From bare PCB to retail-ready product.
Our procurement engineers run every BOM through our validation pipeline before quoting. We flag end-of-life parts, long-lead items, single-source risks, and compliance gaps — before they become production problems.
6 high-speed SMT lines running 24/7. 0201 to 45mm components, fine-pitch QFP/BGA down to 0.3mm pitch. Solder paste inspection (SPI) on every line. Automated optical inspection (AOI) post-reflow. X-ray available for BGA/QFN verification.
Our enclosure stations use calibrated torque drivers, ESD-safe workstations, and custom assembly fixtures for each product. We handle plastic, sheet metal, extruded aluminum, and die-cast enclosures — with or without IP-rated sealing gaskets.
Automated wire cutting and stripping machines ensure consistent lengths and strip dimensions. Crimp force monitoring on all semi-auto crimpers. Every harness is 100% continuity tested before assembly. We build to IPC/WHMA-A-620 standards.
Firmware flashing, serialization, MAC address programming, and functional configuration — performed in-line on our programming stations with full traceability.
| Service | Description | Supported Formats | Verification |
|---|---|---|---|
| Firmware Flashing | Bulk programming of MCU, FPGA, CPLD, eMMC, NAND/NOR flash | .hex .bin .elf .s19 .dfu .img | Checksum Verify |
| Serial Number Burning | Unique serial number assignment per unit with database tracking | OTP, eFuse, EEPROM, flash region | Read-back Verify |
| MAC Address Programming | IEEE-registered MAC address assignment for Ethernet/WiFi/BT | IANA OUI, customer-provided range | Network Boot Test |
| Security Key Injection | Secure key/certificate provisioning for IoT and secure-boot devices | PKI, HSM-backed, encrypted transfer | Challenge-Response |
| Configuration Scripting | Automated device configuration, calibration data loading | Python, Lua, vendor CLI/AT commands | Functional Check |
| Secure Boot Provisioning | Fuse burning, secure-boot key enrollment, signed firmware deployment | RSA/ECC keys, SHA-256/384/512 | Boot Sequence Verify |
Every unit passes through a multi-gate testing protocol. We catch failures at the station — not at your customer's dock.
Bed-of-nails fixture testing of every PCB node. Detects shorts, opens, wrong components, and missing parts before power-on. Flying-probe option for prototypes.
Powered-on testing of the assembled unit against your test specification. Simulates real-world operation with custom test jigs and automated test scripts.
Extended power-on operation under elevated temperature (40-55 deg C) for 4-48 hours. Screens for infant mortality and early-life failures. Bathtub-curve mitigation.
High-voltage isolation testing per IEC/UL safety standards. AC/DC hipot up to 5kV. Insulation resistance measurement. Earth continuity/bond testing.
Temperature cycling (-20 to +70 deg C), humidity exposure (up to 95% RH), vibration testing per ISTA/MIL-STD. Custom profiles for your target market compliance.
Automated optical inspection on every SMT line. 3D solder paste inspection. X-ray for BGA, QFN, and hidden-joint verification. AI-based defect classification.
Retail-ready packaging with barcode labeling, multi-language manuals, and global logistics — your product arrives shelf-ready.
Custom-printed boxes, foam inserts, anti-static bags, desiccant packs, and tamper-evident seals. Your brand, your design — or we design for you.
Quick-start guides, user manuals, and warranty cards printed in English, German, French, Spanish, Japanese — with your branding and compliance marks.
UPC/EAN, GS1-128, QR codes, serial number barcodes — printed, verified, and applied. Full traceability from production to end customer.
FCL, LCL, air freight, or direct dropshipping to your end customer. We handle customs documentation, HS classification, and certificates of origin.
FCL 20ft/40ft/HQ. LCL consolidation weekly. Port-to-port or door-to-door. 18-35 days to EU/US.
Express 3-5 day delivery. DDP terms available. Customs pre-cleared. Real-time tracking.
We ship directly to your customer under your brand. No warehouse handling on your side. Amazon FBA prep available.
Send us your BOM and assembly drawings. We'll return a detailed quotation with DFM feedback within 48 hours.
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